PROJECTS — SOLUTIONS

Our technical challenges turned into tangible solutions

Explore our project portfolio: from product development and plastic injection analysis to FEA simulations and custom lifting equipment.

Product Development
PROJECT 01 · R&D · Prototyping

Product Development

Technical challenge:

Turn an initial concept into a functional, reliable industrial product ready for manufacturing.

Developed solution:

3D mechanical design combined with numerical simulations (FEA), material characterization and manufacturing of functional prototypes through 3D printing and machining.

Outcome:

Mechanical design, simulation validation and functional prototyping to accelerate production readiness while reducing technical risks.

Plastic Injection Analysis
PROJECT 02 · Engineering consulting · R&D

Plastic Injection Analysis

Technical challenge:

Optimize the filling, mechanical strength and geometry of a technical part before manufacturing the injection mold.

Developed solution:

Manufacturing process analysis through numerical simulations, selection of engineering polymers and molding tool design.

Outcome:

Numerical validation of the injection process and part optimization to ensure the highest level of quality and repeatability in series production.

Lifting Equipment
PROJECT 03 · Custom tooling

Lifting Equipment

Technical challenge:

Handle, move and position heavy components in the workshop with better ergonomics, safety and precision.

Developed solution:

Custom lifting equipment design, finite element analysis (FEA), 2D technical drawings and controlled load testing.

Outcome:

Custom lifting equipment validated by load testing, improving operator safety and assembly line efficiency.

Housing FEA Simulation & Optimization
PROJECT 04 · Engineering consulting · R&D

Housing FEA Simulation & Optimization

Technical challenge:

Stress concentrations and deformation in a transmission housing subjected to high cyclic loads.

Developed solution:

Thermal and structural finite element analysis (FEA), rib redesign and 2D drawings with geometric tolerancing.

Outcome:

A 28% reduction in mass while increasing the mechanical safety factor before machining the pre-production series.

Multi-Axis Mechanical Actuator
PROJECT 05 · R&D · Prototyping

Multi-Axis Mechanical Actuator

Technical challenge:

Validate the ergonomics, kinematics and assembly of a complex robotic subsystem within a short timeframe.

Developed solution:

A combination of anodized aluminum CNC machining, engineering-grade 3D printing and waterjet cutting to deliver a fully functional prototype.

Outcome:

Complete test-bench validation and direct transition to production tooling preparation.

Assembly Standardization & Fixtures
PROJECT 06 · Custom tooling

Assembly Standardization & Fixtures

Technical challenge:

Standardize the components of a gearbox product family and reduce workshop assembly errors.

Developed solution:

Modular part design, creation of assembly jigs and fixtures, and 2D/3D technical documentation.

Outcome:

Assembly time reduced by 40%, with complete traceability of each mechanical subassembly.